Sunday, 9 June 2013

410. UTILITY FREQUENCY



UTILITY FREQUENCY

      The utility frequency, (power) line frequency (American English) or mains frequency (British English) is the frequency of the oscillations of alternating current (AC) in an electric power grid transmitted from a power plant to the end-user.
      In most parts of the world this is 50 Hz, although in the Americas it is typically 60 Hz.
      Large investment in equipment at one frequency made standardization a slow process. However, as of the turn of the 21st century, places that now use the 50 Hz frequency tend to use 220-240 V, and those that now use 60 Hz tend to use 100-120 V. Both frequencies coexist today (Japan uses both) with no great technical reason to prefer one over the other and no apparent desire for complete worldwide standardization.
      Unless specified by the manufacturer to operate on both 50 and 60 Hz, appliances may not operate efficiently or even safely if used on anything other than the intended frequency.

Operating factors

      Several factors influence the choice of frequency in an AC system.
Lighting,
Motors,
Transformers,
Generators and
Transmission lines
all have characteristics which depend on the power frequency.
      All of these factors interact and make selection of a power frequency a matter of considerable importance.
      The best frequency is a compromise between contradictory requirements.
In the late 19th century, designers would pick a relatively high frequency
for systems featuring transformers and arc lights,
so as to economize on transformer materials,
but would pick a lower frequency for systems
with long transmission lines or
feeding primarily motor loads or
for producing direct current.
      When large central generating stations became practical, the choice of frequency was made based on the nature of the intended load.
      Eventually improvements in machine design allowed a single frequency to be used both for lighting and motor loads.
      A unified system improved the economics of electricity production, since system load was more uniform during the course of a day.

Lighting

      The first applications of commercial electric power were incandescent lighting and commutator-type electric motors. Both devices operate well on DC, but DC could not be easily changed in voltage, and was generally only produced at the required utilization voltage.
      If an incandescent lamp is operated on a low-frequency current, the filament cools on each half-cycle of the alternating current, leading to perceptible change in brightness and flicker of the lamps; the effect is more pronounced with arc lamps, and the later mercury-vapor and fluorescent lamps.

Rotating machines

Commutator-type motors do not operate well on high-frequency AC because the rapid changes of current are opposed by the inductance of the motor field; even today, although commutator-type universal motors are common in 50 Hz and 60 Hz household appliances, they are small motors, less than 1 kW. The induction motor was found to work well on frequencies around 50 to 60 Hz but with the materials available in the 1890s would not work well at a frequency of, say, 133 Hz. There is a fixed relationship between the number of magnetic poles in the induction motor field, the frequency of the alternating current, and the rotation speed; so, a given standard speed limits the choice of frequency (and the reverse). Once AC electric motors became common, it was important to standardize frequency for compatibility with the customer's equipment.
Generators operated by slow-speed reciprocating engines will produce lower frequencies, for a given number of poles, than those operated by, for example, a high-speed steam turbine. For very slow prime mover speeds, it would be costly to build a generator with enough poles to provide a high AC frequency. As well, synchronizing two generators to the same speed was found to be easier at lower speeds. While belt drives were common as a way to increase speed of slow engines, in very large ratings (thousands of kilowatts) these were expensive, inefficient and unreliable. Direct-driven generators off steam turbines after about 1906 favored higher frequencies. The steadier rotation speed of high-speed machines allowed for satisfactory operation of commutators in rotary converters.[3] The synchronous speed N in RPM is calculated using the formula,
N = \frac {120f}{P} \,
where f is the frequency in Hertz and P is the number of poles.
Synchronous speeds of AC motors
for some current and historical utility frequencies
Poles
RPM
at 133 1/3  Hz
RPM
at 60 Hz
RPM
at 50 Hz
RPM
at 40 Hz
RPM
at 25 Hz
RPM
at 16 2/3 Hz
2
8,000
3,600
3,000
2,400
1,500
1,000
4
4,000
1,800
1,500
1,200
750
500
6
2,666.7
1,200
1,000
800
500
333.3
8
2,000
900
750
600
375
250
10
1,600
720
600
480
300
200
12
1,333.3
600
500
400
250
166.7
14
1142.9
514.3
428.6
342.8
214.3
142.9
16
1,000
450
375
300
187.5
125
18
888.9
400
333 1/3
266 2/3
166 2/3
111.1
20
800
360
300
240
150
100

      Direct-current power was not entirely displaced by alternating current and was useful in railway and electrochemical processes.
      Prior to the development of mercury arc valve rectifiers, rotary converters were used to produce DC power from AC. Like other commutator-type machines, these worked better with lower frequencies.

Transmission and transformers

      With AC, transformers can be used to step down high transmission voltages to lower customer utilization voltage. The transformer is effectively a voltage conversion device with no moving parts and requiring little maintenance. The use of AC eliminated the need for spinning DC voltage conversion motor-generators that require regular maintenance and monitoring.
      Since, for a given power level, the dimensions of a transformer are roughly inversely proportional to frequency, a system with many transformers would be more economical at a higher frequency.
      Electric power transmission over long lines favors lower frequencies. The effects of the distributed capacitance and inductance of the line are less at low frequency.

System interconnection

      Generators can only be interconnected to operate in parallel if they are of the same frequency and wave-shape. By standardizing the frequency used, generators in a geographic area can be interconnected in a grid, providing reliability and cost savings.
      Very early isolated AC generating schemes used arbitrary frequencies based on convenience for steam engine, water turbine and electrical generator design. Frequencies between 16⅔ Hz and 133⅓ Hz were used on different systems. For example, the city of Coventry, England, in 1895 had a unique 87 Hz single-phase distribution system that was in use until 1906. The proliferation of frequencies grew out of the rapid development of electrical machines in the period 1880 through 1900. In the early incandescent lighting period, single-phase AC was common and typical generators were 8-pole machines operated at 2000 RPM, giving a frequency of 133 cycles per second.
Though many theories exist, and quite a few entertaining urban legends, there is little certitude in the details of the history of 60 Hz vs. 50 Hz.
      Westinghouse Electric decided to standardize on a lower frequency to permit operation of both electric lighting and induction motors on the same generating system. Although 50 Hz was suitable for both, in 1890 Westinghouse considered that existing arc-lighting equipment operated slightly better on 60 Hz, and so that frequency was chosen.
      The operation of Tesla's induction motor required a lower frequency than the 133 Hz common for lighting systems in 1890. In 1893 General Electric Corporation, which was affiliated with AEG in Germany, built a generating project at Mill Creek, California using 50 Hz, but changed to 60 Hz a year later to maintain market share with the Westinghouse standard.

25 Hz origins

      The first generators at the Niagara Falls project, built by Westinghouse in 1895, were 25 Hz because the turbine speed had already been set before alternating current power transmission had been definitively selected. Westinghouse would have selected a low frequency of 30 Hz to drive motor loads, but the turbines for the project had already been specified at 250 RPM. The machines could have been made to deliver 16⅔ Hz power suitable for heavy commutator-type motors but the Westinghouse company objected that this would be undesirable for lighting, and suggested 33⅓ Hz. Eventually a compromise of 25 Hz, with 12 pole 250 RPM generators, was chosen. Because the Niagara project was so influential on electric power systems design, 25 Hz prevailed as the North American standard for low-frequency AC.

40 Hz origins

      A General Electric study concluded that 40 Hz would have been a good compromise between lighting, motor, and transmission needs, given the materials and equipment available in the first quarter of the 20th century. Several 40 Hz systems were built. The Lauffen-Frankfurt demonstration used 40 Hz to transmit power 175 km in 1891. A large interconnected 40 Hz network existed in north-east England (the Newcastle-upon-Tyne Electric Supply Company, NESCO) until the advent of the National Grid (UK) in the late 1920s, and projects in Italy used 42 Hz. The oldest continuously operating commercial hydroelectric power plant in the United States, Mechanicville Hydroelectric Plant, still produces electric power at 40 Hz and supplies power to the local 60 Hz transmission system through frequency changers. Industrial plants and mines in North America and Australia sometimes were built with 40 Hz electrical systems which were maintained until too uneconomic to continue.
      Although frequencies near 40 Hz found much commercial use, these were bypassed by standardized frequencies of 25, 50 and 60 Hz preferred by higher volume equipment manufacturers.
The Ganz Company of Hungary had standardized on 5000 alternations per minute ( 41 2/3 Hz) for their products, so Ganz clients had 41 2/3 Hz systems that in some cases ran for many years.

Standardization

In the early days of electrification, so many frequencies were used that no one value prevailed (London in 1918 had 10 different frequencies). As the 20th century continued, more power was produced at 60 Hz (North America) or 50 Hz (Europe and most of Asia). Standardization allowed international trade in electrical equipment. Much later, the use of standard frequencies allowed interconnection of power grids. It wasn't until after World War II with the advent of affordable electrical consumer goods that more uniform standards were enacted.
In Britain, a standard frequency of 50 Hz was declared as early as 1904, but significant development continued at other frequencies. The implementation of the National Grid starting in 1926 compelled the standardization of frequencies among the many interconnected electrical service providers. The 50 Hz standard was completely established only after World War II.
By about 1900, European manufacturers had mostly standardized on 50 Hz for new installations. The German VDE in the first standard for electrical machines and transformers in 1902 recommended 25 Hz and 50 Hz as standard frequencies. VDE did not see much application of 25 Hz, and dropped it from the 1914 edition of the standard. Remnant installations at other frequencies persisted until well after the Second World War.
Because of the cost of conversion, some parts of the distribution system may continue to operate on original frequencies even after a new frequency is chosen. 25 Hz power was used in Ontario, Quebec, the northern USA, and for railway electrification. In the 1950s, many 25 Hz systems, from the generators right through to household appliances, were converted and standardized. Some 25 Hz generators still exist at the Beck 1 and Rankine generating stations near Niagara Falls to provide power for large industrial customers who did not want to replace existing equipment; and some 25 Hz motors and a 25 Hz power station exist in New Orleans for floodwater pumps. The 15 kV AC rail networks, used in Germany, Austria, Switzerland, Sweden and Norway, still operate at 16⅔ Hz or 16.7 Hz.
      In some cases, where most load was to be railway or motor loads, it was considered economic to generate power at 25 Hz and install rotary converters for 60 Hz distribution. Converters for production of DC from alternating current were available in larger sizes and were more efficient at 25 Hz compared with 60 Hz. Remnant fragments of older systems may be tied to the standard frequency system via a rotary converter or static inverter frequency changer. These allow energy to be interchanged between two power networks at different frequencies, but the systems are large, costly, and waste some energy in operation.
      Rotating-machine frequency changers used to convert between 25 Hz and 60 Hz systems were awkward to design; a 60 Hz machine with 24 poles would turn at the same speed as a 25 Hz machine with 10 poles, making the machines large, slow-speed and expensive. A ratio of 60/30 would have simplified these designs, but the installed base at 25 Hz was too large to be economically opposed.
      In the US, Southern California Edison had standardized on 50 Hz. Much of Southern California operated on 50 Hz and did not completely change frequency of their generators and customer equipment to 60 Hz until around 1948. Some projects by the Au Sable Electric Company used 30 Hz at transmission voltages up to 110,000 volts in 1914.
      In Mexico, areas operating on 50 Hz grid were converted during the 1970s, uniting the country under 60 Hz.
      In Japan, the western part of the country (Kyoto and west) uses 60 Hz and the eastern part (Tokyo and east) uses 50 Hz. This originates in the first purchases of generators from AEG in 1895, installed for Tokyo, and General Electric in 1896, installed in Osaka. The boundary between the two regions contains four back-to-back HVDC substations which convert the frequency; these are Shin Shinano, Sakuma Dam, Minami-Fukumitsu, and the Higashi-Shimizu Frequency Converter.
Utility Frequencies in Use in 1897 in North America
Cycles
Description
140
Wood arc-lighting dynamo
133
Stanley-Kelly Company
125
General Electric single-phase
66.7
Stanley-Kelly company
62.5
General Electric "monocyclic"
60
Many manufacturers, becoming "increasingly common" in 1897
58.3
General Electric Lachine Rapids
40
General Electric
33
General Electric at Portland Oregon for rotary converters
27
Crocker-Wheeler for calcium carbide furnaces
25
Westinghouse Niagara Falls 2-phase - for operating motors
Utility Frequencies in Europe to 1900
Cycles
Description
133
Single-phase lighting systems, UK and Europe
125
Single-phase lighting system, UK and Europe
70
Single-phase lighting, Germany 1891
65.3
BBC Bellinzona
60
Single phase lighting, Germany, 1891, 1893
50
AEG, Oerlikon, and other manufacturers, eventual standard
48
BBC Kilwangen generating station,
46
Rome, Geneva 1900
45 1/3
Municipal power station, Frankfurt am Main, 1893
42
Ganz customers, also Germany 1898
41 2/3
Ganz Company, Hungary
40
Lauffen am Neckar, hydroelectric, 1891, to 1925
38.6
BBC Arlen
25
Single phase lighting, Germany 1897

      Even by the middle of the 20th century, utility frequencies were still not entirely standardized at the now-common 50 Hz or 60 Hz.
      In 1946, a reference manual for designers of radio equipment listed the following now obsolete frequencies as in use. Many of these regions also had 50 cycle, 60 cycle or direct current supplies.
Frequencies in Use in 1946 (As well as 50 Hz and 60 Hz)
Cycles
Region
25
Canada (Southern Ontario), Panama Canal Zone(*), France, Germany, Sweden, UK, China, Hawaii,India, Manchuria,
40
Jamaica, Belgium, Switzerland, UK, Federated Malay States, Egypt, West Australia(*)
42
Czechoslovakia, Hungary, Italy, Monaco(*), Portugal, Romania, Yugoslavia, Libya (Tripoli)
43
Argentina
45
Italy, Libya (Tripoli)
76
Gibraltar(*)
100
Malta(*), British East Africa
Where regions are marked (*), this is the only utility frequency shown for that region.

Railways

Other power frequencies are still used. Germany, Austria, Switzerland, Sweden and Norway use traction power networks for railways, distributing single-phase AC at 16⅔ Hz or 16.7 Hz. A frequency of 25 Hz is used for the Austrian railway Mariazeller Bahn and for Amtrak's 25 Hz traction power system in the USA. Other AC railway systems are energized at the local commercial power frequency, 50 Hz or 60 Hz.
Traction power may be derived from commercial power supplies by frequency converters, or in some cases may be produced by dedicated traction powerstations. In the 19th Century, frequencies as low as 8 Hz were contemplated for operation of electric railways with commutator motors Some outlets in trains carry the correct voltage, but using the original train network frequency like 16⅔ Hz or 16.7 Hz.

400 Hz

Frequencies as high as 400 Hz are used in aircraft, spacecraft, submarines, server rooms for computer power, military equipment, and hand-held machine tools. Such high frequencies cannot be economically transmitted long distances, so 400 Hz power systems are usually confined to a building or vehicle. Transformers and motors for 400 Hz are much smaller and lighter than at 50 or 60 Hz, which is an advantage in aircraft and ships. A United States military standard MIL-STD-704 exists for aircraft use of 400 Hz power.

Stability

Long-term stability and clock synchronization

      Regulation of power system frequency for timekeeping accuracy was not commonplace until after 1926 and the invention of the electric clock driven by a synchronous motor. Today network operators regulate the daily average frequency so that clocks stay within a few seconds of correct time. In practice the nominal frequency is raised or lowered by a specific percentage to maintain synchronization. Over the course of a day, the average frequency is maintained at the nominal value within a few hundred parts per million. In the synchronous grid of Continental Europe, the deviation between network phase time and UTC (based on International Atomic Time) is calculated at 08:00 each day in a control center in Switzerland. The target frequency is then adjusted by up to ±0.01 Hz (±0.02%) from 50 Hz as needed, to ensure a long-term frequency average of exactly 50 Hz × 60 sec × 60 min × 24 hours = 4,320,000 cycles per day. In North America, whenever the error exceeds 10 seconds for the east, 3 seconds for Texas, or 2 seconds for the west, a correction of ±0.02 Hz (0.033%) is applied. Time error corrections start and end either on the hour or on the half hour.
      Real-time frequency meters for power generation in the United Kingdom are available online - an official National Grid one, and an unofficial one maintained by Dynamic Demand.[24][25] Real-time frequency data of the synchronous grid of Continental Europe is available at mainsfrequency.com. The Frequency Monitoring Network (FNET) at the University of Tennessee measures the frequency of the interconnections within the North American power grid, as well as in several other parts of the world. These measurements are displayed on the FNET website.
      Smaller power systems may not maintain frequency with the same degree of accuracy. In 2011, The North American Electric Reliability Corporation (NERC) discussed a proposed experiment that would relax frequency regulation requirements for electrical grids which would reduce the long-term accuracy of clocks and other devices that use the 60 Hz grid frequency as a time base.

Frequency and load

      The primary reason for accurate frequency control is to allow the flow of alternating current power from multiple generators through the network to be controlled. The trend in system frequency is a measure of mismatch between demand and generation, and so is a necessary parameter for load control in interconnected systems.
Frequency of the system will vary as load and generation change. Increasing the mechanical input power to a synchronous generator will not greatly affect the system frequency but will produce more electric power from that unit. During a severe overload caused by tripping or failure of generators or transmission lines the power system frequency will decline, due to an imbalance of load versus generation. Loss of an interconnection, while exporting power (relative to system total generation) will cause system frequency to rise. Automatic generation control (AGC) is used to maintain scheduled frequency and interchange power flows. Control systems in power plants detect changes in the network-wide frequency and adjust mechanical power input to generators back to their target frequency. This counteracting usually takes a few tens of seconds due to the large rotating masses involved. Temporary frequency changes are an unavoidable consequence of changing demand. Exceptional or rapidly changing mains frequency is often a sign that an electricity distribution network is operating near its capacity limits, dramatic examples of which can sometimes be observed shortly before major outages.
Frequency protective relays on the power system network sense the decline of frequency and automatically initiate load shedding or tripping of interconnection lines, to preserve the operation of at least part of the network. Small frequency deviations (i.e.- 0.5 Hz on a 50 Hz or 60 Hz network) will result in automatic load shedding or other control actions to restore system frequency.
Smaller power systems, not extensively interconnected with many generators and loads, will not maintain frequency with the same degree of accuracy. Where system frequency is not tightly regulated during heavy load periods, the system operators may allow system frequency to rise during periods of light load, to maintain a daily average frequency of acceptable accuracy. Portable generators, not connected to a utility system, need not tightly regulate their frequency because typical loads are insensitive to small frequency deviations.

Audible noise and interference

AC-powered appliances can give off a characteristic hum, often called "mains hum", at the multiples of the frequencies of AC power that they use (see Magnetostriction). It is usually produced by motor and transformer core laminations vibrating in time with the magnetic field. This hum can also be evident in poorly-constructed audio amplifiers, where the power supply is inadequately filtered.
Most countries chose their television vertical synchronization rate to approximate the local mains supply frequency. This helped to prevent power line hum and magnetic interference from causing visible beat frequencies in the displayed picture of analogue receivers, but is of diminishing importance in modern digital display systems.

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